Horizontal pentahedral machining center
1、 Machine Introduction:
1. SD-1150WL is a horizontally oriented pentahedral machining center specially designed for customers; The workbench moves left and right on the X-axis, the horizontal head moves up and down on the Y-axis, the workbench moves forward and backward on the Z-axis, the vertical head moves up and down on the V-axis, the workbench rotates on the B-axis, the vertical spindle rotates on the S1 axis, and the horizontal spindle rotates on the S2 axis. Multiple surfaces are clamped and processed at once< Br/>
2. The Y-axis and V-axis are on the same side and in the same direction, sharing the same roller track, ensuring that the horizontal turntable is always on the same side and on the same surface during the machining process, ensuring machining accuracy< Br/>
3. The machine tool is equipped with specialized post-processing files for programming software such as NX and MASTERCAM when leaving the factory. Technical personnel can quickly program and arrange process plans when using the machine tool< Br/>
4. With&quo; Double Cross; The slide structure, with X-axis and Z-axis, is a cross slide structure, with vertical axis and horizontal axis, and also a cross slide structure, ensuring that any axis is perpendicular or parallel to other axes< Br/>
5. Not suitable for precision engraving, milling, cutting, drilling, tapping, and other processing of various types of steel, copper, aluminum, acrylic, plastic and other parts, as well as CNC machining of pentahedral workpieces such as new energy storage boxes, battery trays, radiators, 5G chassis, electrical casings, LED bases, etc< Br/>
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(Similar image, subject to actual product)
2、 List of Main Machine Configuration (Unit: mm)
Regulations; Grid; Speak; bright
quantity
Origin
Fanuc system< Br/>
XYZV axis servo motor:
Spindle servo drive; Standing head 5.5/20000, lying head 7.5/12000;
full set
Japan
Horizontal rotary table 500 * 500 (Okada)
1 set
Taiwan
Taiwan Shangyin/Intime Precision Ball Linear Guide (XYZ1Z2-45) for XYZV Axis
full set
Taiwan
Taiwan Shangyin/Yintai Precision Grinding Grade Ball Screw (XYZ1Z2-4012) for XYZV Axis
full set
Taiwan
Vertical: BBT30- ￥ 110-20000 rpm; Speedcn” Direct spindle (equipped with hydraulic cutting cylinder)
Horizontal: BBT40- ￥ 155-12000 rpm; Speedcn” Direct spindle (equipped with hydraulic cutting cylinder)
1 each
Taiwan
Vertical: BT30-21T flying saucer servo tool magazine (Yitai)
Horizontal: BT40-24T disc cutter magazine (Yitai)
1 set each
Taiwan
Cast iron bed body (HT300)
1 set
self-control
Cast iron mechanical parts (HT300)
1 batch
self-control
Distribution cabinet air conditioning constant temperature system (Reid)
1 set
Dongguan
Schneider Electrical Accessories (Schneider)
1 batch
Germany
Importing NSK/KOYO from Japan; P-grade angular contact paired bearings
full set
Japan
Spindle oil cooler (Reid)
1 unit
Dongguan
Electronic handwheel (Shenzhen Jingdiao)
1 set
self-control
Knife setting instrument (Shenzhen Jingdiao)
1 unit
self-control
XYZV shaft equipped with retractable stainless steel plate cover and stainless steel armor protective cover
1 set each
self-control
X/Y/Z/V axis plastic drag chain (Dingtai)
1 set each
Dongguan
Automatic lubrication oil pump (Proton)
1 set
Dongguan
Air filter (Japanese Lehman M107-A air filter)
2 sets
Zhejiang
Water spray device
2 sets
self-control
Water pump 750W (Snar)
2 sets
Changzhou
Air gun, water gun
1 each
Zhejiang
Machine tool accessories
1 set
Shenzhen
BBT30 and BBT40 knife handles/complete set of reduced nipples (three in one)
5 each
Shenzhen
Chain plate slag discharge machine
1 set
self-control
3、 Technical specification parameter table: (unit: mm)
model
SD-1150WL
Workbench size
500 * 500; (Divided into four equal parts)
Distance from the nose end of the vertical spindle to the workbench
180~650
Distance from horizontal spindle axis to workbench
550~1050
Distance from the end face of the horizontal spindle to the center of the workbench
120~450
X-axis travel
one thousand and one hundred
Travel Y-axis
500 (450 above workbench)
Z-axis travel
five hundred
V-axis travel
four hundred and fifty
B-axis
360° (Divided into four equal parts)
Maximum workpiece rotation diameter
Φ one thousand and four hundred
X/Y/Z/V fastest movement speed
X 36 meters/minute
Y 20 meters/minute
Z 36 meters/minute
V 20 meters/minute
Maximum processing speed
10 meters per minute
servo system
AC servo
System resolution
zero point zero zero one
Three axis verticality
0.015mm
Whole machine positioning accuracy
&Plusmn; 0.01mm
Localization accuracy
Within 300± 0.008mm
Repetitive positioning accuracy
0.005mm
2 spindles
S1 standing head-BBT30
S2 lying head-BBT40
Spindle servo power
S1 standing head-BBT30-5.5-20000
S2 lying head-BBT40-7.5/12000
Spindle servo torque
S1 standing head 26.2 N.m
S2 lying head 52.5N. m
Spindle speed
Standing head 20000 rpm/min
Headrest 12000 rpm/min
Tool magazine
Vertical: 21T flying saucer servo tool magazine
Horizontal: 24T disc tool magazine
Spindle taper
Vertical: BBT30
Horizontal: BBT40
Knife changing method
automatic
Knife alignment method
Manual
The countertop bears a load
500Kg
Rated voltage
380V/50HZ
Maximum power of the entire machine
About 35KW
Overall weight
About 9000kg
External dimensions (length * width * height)
3600× 3300× Around 3350
4、 Standard configuration and accessories for the host:
one
Controller
eleven
1 mechanical, electrical, and operation manual
two
Direct connection spindle: vertical: BBT30-110-20000
Horizontal: BBT40-155-12000
&Nbsp;
twelve
Rigid tapping function
three
Automatic lubrication system
thirteen
Electrical box air conditioning
four
Adjustable foundation cushion block
fourteen
Operation Manual, Program Manual, and User Manual
five
Toolbox
fifteen
10 BT40 blade heads (including rivets and wrenches)
six
Work lights
sixteen
BT40 locking tool holder
seven
Warning lights
seventeen
&Nbsp; M16 Ma Tie
eight
Spindle blowing device
eighteen
&Nbsp;
nine
transmission line
nineteen
Lock Mouth; ER32 (4-20) 1 set
ten
Fully enclosed cover
twenty
Shield
5、 Machine environment and hardware facility requirements;
Number
Environmental projects
Project Requirements Standards
one
Power requirements
AC380V (4P) 50-60Hz, air switch 100A, power supply voltage fluctuation range 380V± Within 10%
two
air compressor
Using screw compressor, air storage tank, three-stage filtration,≥ 0.55Mpa, flow rate≥ 100L/min
three
Vacuum pressure
&Ge; 0.6 MPa
four
Air dryer
Must have an air dryer with automatic drainage function
five
Environmental noise/vibration
&Le; 75dba
six
Ground requirements
The ground is required to be flat, stable, and the difference between the highest and lowest points should not exceed 5mm
seven
Environmental humidity
Suggest 45% -65%
eight
